When we purchased our current house, it did not have an in-built kitchen island. The floor plan doesn't allow for a traditional non-movable island, as you would have problems getting around the counters and fridge. For years Tracy has used a simple hand-made (by her dad) butcher block table, which has open sides and just a simple shelf. Meanwhile, she has been scouting for possibilities, and last week found a good deal on a movable kitchen butcher block island shown above. We ordered it on-line, and it came on Monday --- in 3 heavy boxes!We knew it was going to be a job and a half assembling it, so we (or more like "I") put it off until the weekend. Well, here comes Saturday, and Dad, being a Dad, would like nothing more to just kick back and relax. Au contraire, mon ami! She made sure I knew where my priorities were today!
So, this early afternoon I opened up the boxes, and this is what greeted me:

and an instruction book the size of a college exam paper!
Now I am not a neophyte when it comes to assembling furniture like this - for years we would buy the cheapo bookcases and dressers - you know, the ones where the back is just wood grain colored cardboard? I was glad to see that all the wood was a very high quality - the drawer bottoms were thin finished plywood and the main pieces were solid birch. The only particle board I saw was in the sides, and it was laminated with birch veneer. For the most part they had screws holding the pieces together, but there were a few of those post and catch doohickeys (which you tighten with your screwdriver).
I'll share a Christensen secret when it comes to these types of assemblies. I've found a way to increase the life of even the cheapest Staples bookcases. The key is: glue all the joints. If it's wood-on-wood, I put down a bead of wood glue. If it's wood on laminate, I'll use some Gorilla Glue. Even the cardboard backs get a rim of glue before using the tacks to hold it down. If you use glue, the joints are more solid and the piece is more stable. I followed that philosophy here as well.
So I started assembling around 2:00PM. Here are some in-progress shots:
This is the back piece with those hold-down doohickey things. Note that I am not working in a workshop, because... I don't have one. So I use the kitchen!
I don't have any fancy clamps to use when I am gluing the joints, so I like to grab my trusty ratcheting tie downs (that I use for my truck). The straps can be cinched down as tight as I want. Here is the base unit drying (I installed the drawer guides while it was sitting there).
Here are the assembled drawers, minus the gliders and handles. Again, all joints are glued!And here is the final product!

It took me about 5 hours to complete the assembly (there's a reason I am an electrical engineer and not a woodworker!) with only a little more aches and pains than normal (sitting on the floor assembling things is not my style!) But Tracy really likes it - she already has the drawers filled.




